Ex Type High-Reliability PSA Nitrogen Generator for Power Plants & Gas Boosters

Product Overview

Suzhou GASPU’s Ex Type PSA Nitrogen Generator is a cutting-edge skid-mounted solution engineered for power plants and gas booster systems, delivering high-purity nitrogen with exceptional reliability and efficiency. Leveraging Pressure Swing Adsorption (PSA) technology, this system ensures a steady supply of nitrogen gas tailored to industrial demands, making it ideal for inert gas protection, pipeline purging, and process optimization in harsh operating environments.

Key Features & Benefits

1. High Purity & Performance

• Nitrogen Purity: Customizable from 95% to 99%, with standard options of 95–98% to meet diverse application needs.
• Dew Point: ≤-40℃ (at atmospheric pressure), ensuring ultra-dry nitrogen to prevent moisture-related corrosion in pipelines and equipment.
• Capacity Flexibility: Designed to customer specifications, with flow rates ranging from 10 to 200 SCFM, adapting seamlessly to small-scale gas boosters or large power plant operations.

2. Energy Efficiency & Cost Savings

• Low Power Consumption: Optimized PSA cycle design minimizes energy use, reducing operational costs by up to 30% compared to traditional nitrogen supply methods (e.g., cylinder delivery).
• Automated Operation: Fully automated control systems require minimal operator intervention, lowering labor costs and human error risks.

3. Durability & Reliability

• Robust Construction: Skid-mounted design with high-grade materials (e.g., carbon steel, stainless steel) ensures resistance to extreme temperatures, vibrations, and corrosive environments in power plants.
• Long Service Life: Engineered for 25 years of continuous operation with minimal maintenance, supported by a skid structure that simplifies installation and reduces on-site assembly time.

4. Safety & Compliance

• Ex-Type Certification: Built to meet explosion-proof standards, making it safe for hazardous zones in power plants and oil & gas facilities.
• Inert Gas Protection: Delivers nitrogen as an inert barrier, preventing combustion and ensuring safety in gas booster systems and equipment maintenance.

Technical Specifications

Frequently Asked Questions (FAQ)

Q1: What applications is this generator suitable for?

A1: Ideal for power plants (pipeline purging, transformer cooling), gas boosters (inert gas blanketing), and oil & gas facilities (wellhead protection, tank inerting).

Q2: How does PSA technology work?

A2: PSA uses adsorbent materials (e.g., carbon molecular sieves) to selectively trap oxygen and impurities under pressure, releasing high-purity nitrogen when pressure is reduced. This cyclic process ensures continuous nitrogen production.

Q3: Can the system integrate with existing infrastructure?

A3: Yes, the skid-mounted design allows easy integration with existing air compressors and pipelines, reducing installation time and costs.

Q4: What maintenance is required?

A4: Minimal upkeep includes periodic filter replacement (every 6–12 months) and annual system inspections. The automated self-diagnostic feature alerts operators to potential issues.

Q5: Is the generator customizable for specific purity needs?

A5: Absolutely. Suzhou GASPU offers tailored solutions with purity levels up to 99.999% for specialized applications (e.g., electronics manufacturing).

Why Choose Suzhou GASPU?

With a proven track record of supplying nitrogen generators to global power plants, Suzhou GASPU combines technical expertise with customer-centric service. Our Ex-Type PSA Generator delivers unmatched efficiency, safety, and cost savings, making it the preferred choice for industries demanding reliable nitrogen supply.

Contact us today to discuss custom specifications and secure a quote for your power plant or gas booster system.

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Applications:

The NG model of PSA Separation Nitrogen Generator is ideal for various industrial applications, such as chemical plants, oil and gas refineries, and food processing plants. It is also suitable for medical applications, such as hospitals and laboratories. The generator is capable of providing a continuous flow of nitrogen, making it perfect for applications that require consistent gas supply.

This nitrogen generator is designed to be stationary, and it is not moveable. It is perfect for applications that require a consistent supply of nitrogen in one location. For applications that require nitrogen supply in different locations, a skid nitrogen generator would be more suitable.

The NG model of PSA Separation Nitrogen Generator has a service life of 25 years. This makes it a long-lasting and reliable source of nitrogen for various applications. The generator is also energy-efficient, making it an environmentally friendly option.

Overall, the NG model of PSA Separation Nitrogen Generator from GASPU is a cost-effective and reliable source of nitrogen for various industrial and medical applications. While it is designed to be stationary, it is perfect for applications that require a consistent supply of nitrogen in one location. For applications that require nitrogen supply in different locations, a skid nitrogen generator would be more suitable.

Customization:

Support and Services:

The PSA Nitrogen Generator product technical support and services include:

• Installation and start-up support
• Operator training and maintenance support
• 24/7 remote technical assistance
• Onsite troubleshooting and repair services
• Preventive maintenance services
• Upgrade and retrofit services

Packing and Shipping:

The PSA Nitrogen Generator product comes in a sturdy cardboard box with foam inserts to protect the unit during transportation.

The plywood box or other packing can be provided by GASPU.

Shipping:

Normally is EXW or FCA or FOB