Nitrogen Purification Skid - Ultimate High-Purity Nitrogen Solution (Up to 99.9995%)
Achieve consistent, ultra-high-purity nitrogen critical for sensitive industrial processes with GASPU's advanced Nitrogen Purification Skid. Utilizing cutting-edge palladium-carbon fiber deoxygenation technology, our systems reliably remove oxygen and moisture contaminants from your nitrogen supply stream, ensuring process integrity and product quality.
Core Technology: Palladium Carbon Fiber Deoxygenation Our purification systems leverage the unique properties of palladium-impregnated carbon fiber. Impurity oxygen within the inlet nitrogen stream reacts catalytically with the carbon fiber under controlled conditions. This reaction efficiently removes oxygen molecules. Combined with integrated cooling and filtration stages, the result is exceptionally pure nitrogen gas meeting the most stringent requirements.
Key Features & Advantages:
- Unmatched Purity: Consistently delivers nitrogen purity ≥ 99.9995% (Oxygen ≤ 0.5 ppm), ideal for applications like electronics manufacturing, pharmaceuticals, lasers, and advanced metallurgy.
- Exceptional Moisture Removal: Achieves nitrogen dew points below -60°C (≤ 5 ppm H₂O), preventing condensation, oxidation, and freezing in critical processes.
- High Deoxygenation Efficiency: Advanced palladium-carbon catalyst ensures rapid and thorough oxygen removal even at high flow rates.
- Precision Hydrogen Control (Automatic Hydrogenation Type): Integrated system automatically introduces and meticulously controls hydrogen levels necessary for the deoxygenation reaction, optimizing catalyst performance and gas purity.
- Real-Time Purity Monitoring: Features direct-reading purity analysis, providing operators with immediate confirmation of output quality.
- Continuous, Uninterrupted Operation: Engineered for 24/7 industrial duty, ensuring a reliable supply of high-purity nitrogen without batch interruptions.
- Robust Design & Construction: Built with industrial-grade components (e.g., Model DC5N-100: 2250 Kg, 2300×2100×2550 mm) for durability in demanding environments (-5℃ to 45℃, 0-90% RH).
- Scalable Solutions: GASPU offers purification skids tailored to your needs, with capacities ranging from 5 Nm³/hr to 3000 Nm³/hr.
- Optimized for ≥99% Inlet N₂: Efficiently upgrades standard industrial-grade nitrogen (≥99% purity) to ultra-high-purity levels, maximizing value from your existing supply.
Technical Specifications (Example Model: DC5N-100):
Essential Operational Precautions:
- Ventilation & Environment: Install in a well-ventilated, dry, and clean area. Critical for safety and performance.
- Regenerated Gas Discharge: ALWAYS vent regenerated gas exhaust safely to a designated outdoor area.
- Preventative Maintenance: Schedule regular maintenance including replacement of adsorbents and the palladium catalyst as recommended to ensure peak efficiency, longevity (>5 years typical catalyst life), and consistent purity. Avoid costly downtime.
- Adhere to Operating Limits: Strictly follow operating procedures. Avoid misoperation and overload to prevent equipment damage and safety hazards.
Frequently Asked Questions (FAQ):
- What inlet nitrogen purity is required? Our skids are optimized to purify nitrogen streams with a minimum inlet purity of 99%.
- What purity levels can be achieved? The system delivers nitrogen with ≥ 99.9995% purity (Oxygen ≤ 0.5 ppm) and a dew point ≤ -60°C (Moisture ≤ 5 ppm).
- Is the operation continuous? Yes, our purification skids are designed for continuous, 24/7 operation, providing an uninterrupted supply of high-purity gas.
- How is the deoxygenation reaction controlled? The system is an Automatic Hydrogenation Type. It precisely controls the addition of hydrogen gas, which is essential for the palladium-carbon catalyst to efficiently remove oxygen.
- What capacities are available? GASPU supplies nitrogen purification skids across a broad capacity range, from 5 Nm³/hr up to 3000 Nm³/hr.
- Why is safe venting important? The regeneration process produces potentially hazardous gases. Venting exhaust safely outdoors is a mandatory safety requirement.
- How often is maintenance needed? Regular maintenance, including catalyst and adsorbent replacement (typically every 3-5+ years depending on use), is crucial for sustained performance and lifespan. Follow the manufacturer's schedule.
Optimize Your Process with GASPU Purity: Eliminate oxygen and moisture contamination risks. Our reliable, high-efficiency Nitrogen Purification Skids deliver the consistent ultra-high-purity nitrogen demanded by your most critical applications, enhancing yield, quality, and safety while reducing operational costs. Request a quote for your specific capacity needs today.
